HPL (High Pressure Laminate) Sheets
Decorative surfacing made from phenolic‑resin‑impregnated kraft papers with a melamine decor layer, pressed under high pressure and temperature. Ideal for door skins, furniture fronts, and wall cladding with excellent resistance to scratches, moisture, and common household chemicals.
Available thicknesses: 0.4 – 0.8 mm
incl. 0.6 mm (most common)
- 0.4–0.5 mm: Vertical/decorative light‑duty lining.
- 0.6–0.7 mm: General use for doors & fronts (balanced flexibility/durability).
- 0.8 mm: High‑traffic areas; postforming capability depending on grade.
Samples & Surface Finishes
Kitchens
Walls
Doors
Construction (Layers)
- Core of phenolic‑resin‑impregnated kraft papers for stiffness and dimensional stability.
- Decor paper impregnated with melamine resin for color fastness.
- Transparent overlay top layer for improved scratch and wear resistance.
Properties & Performance
- High scratch and wear resistance (tests EN 438 / NEMA LD 3).
- Moisture and steam resistance with good dimensional stability.
- Suitable heat tolerance for interior use (avoid direct flame).
- Good resistance to common household cleaners and light chemicals.
- Special options: antibacterial / fire‑retardant grades upon request.
Standards & Approvals
- EN 438 — European specification for HPL.
- NEMA LD 3 — U.S. performance requirements.
- Compatibility with low‑emission substrates (E1/E0) and FSC® chain‑of‑custody wood upon request.
Technical Datasheet (Typical)
| Property | Method | Unit | Typical Value* | Notes |
|---|---|---|---|---|
| Nominal thickness | — | mm | 0.8 | As declared by supplier |
| Thickness tolerance | EN 438-2-5 | mm | ±0.10 | Standard (GP): 0.73–0.80 mm — Postforming (HGP): 0.71–0.78 mm |
| Density | EN ISO 1183-1 | g/cm³ | 1.38–1.40 | ≥ 1.35 min |
| Length/width tolerance | EN 438-2-6 | mm | 0 | Compliant with spec |
| Edge straightness | EN 438-2-7 | mm/m | ≤ 1.5 | |
| Edge squareness | EN 438-2-8 | mm/m | ≤ 1.5 | |
| Flatness (warp) | EN 438-2-9 | mm/m | ≤ 50 | Spec limit ≤ 60 |
| Dimensional stability @ elevated temp — Long. | EN 438-2-17 | % | ≤ 0.35 | HGP: ≤ 0.45 |
| Dimensional stability @ elevated temp — Trans. | EN 438-2-17 | % | ≤ 0.55 | HGP: ≤ 0.65 |
| Boiling water resistance | EN 438-2-12 | Rating | 4 (min) | |
| Craze resistance | EN 438-2-23 | Rating | 4 (min) | |
| Impact resistance — Small ball | EN 438-2-20 | N | ≥ 25 | Spec min 20 N |
| Impact resistance — Large ball | EN 438-2-21 | mm (drop height) | 1000 | For indentation ≤ 10 mm |
| Min. bending radius (concave/convex) | — | cm | 20 | |
| Surface defects — Spot | EN 438-2-4 | mm²/m² | ≤ 1 | Compliant |
| Surface defects — Linear | EN 438-2-4 | mm/m² | ≤ 10 | |
| Abrasion resistance (initial point) | EN 438-2-10 | cycles | ≥ 200 | Spec limit 150 |
| Resistance to steam | EN 438-2-14 | Rating | 5 (GP) / 4 (HGP) | |
| Dry heat resistance (160°C) | EN 438-2-16 | Rating | 5 (GP) / 4 (HGP) | |
| Scratch resistance | EN 438-2-25 | N | ≥ 3 | Spec min 2 N |
| Stain resistance — Groups 1 & 2 | EN 438-2-26 | Rating | 5 | |
| Stain resistance — Group 3 | EN 438-2-26 | Rating | 4 | |
| Light fastness under artificial light (grey scale) | EN 438-2-27 | — | 4–5 | |
| Minimum postforming radius* | EN 438-2-31/32 | mm | 7 | For 0.7 mm thickness: ≥ 6 mm |
| Blister resistance* | EN 438-2-32/33 | s | ≥ 15 | Applies to HGP grade only |
| Reaction to fire | EN 13501-1 | Class | Cs1 d0 | FR grades: Bs1 d0 |
| Thermal conductivity | EN 12524 | W/m·K | 0.24 | |
| Food contact suitability | EN 13130-1 | — | Yes | |
| Formaldehyde emission | EN 717-1 / UL 2818 | Class | E1 / 7.3 ppb | |
| VOC emission | ISO 16000-9 | Class | A | |
| Antiviral efficacy (24 h) | ISO 21702 | Reduction | ≥ 95% (up to 99.99%) | Log reduction ≥ 2 after 24 h |
| Antibacterial efficacy (24 h) | JIS 2801 | Reduction | ≥ 95% (up to 99.99%) | Log reduction ≥ 2 after 24 h |
| Fungal resistance | ASTM G-21 | — | No growth after 28 days (0) | |
| Standard dimensions | — | mm | 2440 × 1220 × 0.8 | Unless specified otherwise |
* Values are typical for general guidance and may vary by supplier and décor/texture. Always validate against the supplier’s final datasheet for each supply.
Installation & Bonding
- Substrates: Flat, dry MDF or particleboard (moisture 6–10%).
- Adhesives: Contact, PUR/PU, or industrial PVAc as per supplier guidance.
- Hot/Cold pressing depending on adhesive type (recommended temperature/pressure/time).
- Edges: Matching ABS/PVC tape or trimmed HPL with smooth finishing.
- Align woodgrain direction consistently during cutting and installation.
Care & Cleaning
- Clean with a damp cotton cloth and mild detergent, then dry.
- Avoid abrasives/steel wool and strong solvents.
- Keep surfaces away from direct heat; use heat pads/trivets.
- Use a cutting board; do not cut directly on the surface.
Applications
Doors & Frames
Prefer 0.6–0.8 mm for higher durability and better impact resistance.
Fronts & Cabinets
0.6 mm is a balanced choice for kitchen and wardrobe fronts.
Wall Cladding
0.4–0.6 mm for vertical and decorative applications.
HPL (High Pressure Laminate) Sheets
Decorative surfacing made from phenolic‑resin‑impregnated kraft papers with a melamine decor layer, pressed under high pressure and temperature. Ideal for door skins, furniture fronts, and wall cladding with excellent resistance to scratches, moisture, and common household chemicals.
Available thicknesses: 0.4 – 0.8 mm
incl. 0.6 mm (most common)
- 0.4–0.5 mm: Vertical/decorative light‑duty lining.
- 0.6–0.7 mm: General use for doors & fronts (balanced flexibility/durability).
- 0.8 mm: High‑traffic areas; postforming capability depending on grade.
Samples & Surface Finishes
Kitchens
Walls
Doors
Construction (Layers)
- Core of phenolic‑resin‑impregnated kraft papers for stiffness and dimensional stability.
- Decor paper impregnated with melamine resin for color fastness.
- Transparent overlay top layer for improved scratch and wear resistance.
Properties & Performance
- High scratch and wear resistance (tests EN 438 / NEMA LD 3).
- Moisture and steam resistance with good dimensional stability.
- Suitable heat tolerance for interior use (avoid direct flame).
- Good resistance to common household cleaners and light chemicals.
- Special options: antibacterial / fire‑retardant grades upon request.
Standards & Approvals
- EN 438 — European specification for HPL.
- NEMA LD 3 — U.S. performance requirements.
- Compatibility with low‑emission substrates (E1/E0) and FSC® chain‑of‑custody wood upon request.
Technical Datasheet (Typical)
| Property | Method | Unit | Typical Value* | Notes |
|---|---|---|---|---|
| Nominal thickness | — | mm | 0.8 | As declared by supplier |
| Thickness tolerance | EN 438-2-5 | mm | ±0.10 | Standard (GP): 0.73–0.80 mm — Postforming (HGP): 0.71–0.78 mm |
| Density | EN ISO 1183-1 | g/cm³ | 1.38–1.40 | ≥ 1.35 min |
| Length/width tolerance | EN 438-2-6 | mm | 0 | Compliant with spec |
| Edge straightness | EN 438-2-7 | mm/m | ≤ 1.5 | |
| Edge squareness | EN 438-2-8 | mm/m | ≤ 1.5 | |
| Flatness (warp) | EN 438-2-9 | mm/m | ≤ 50 | Spec limit ≤ 60 |
| Dimensional stability @ elevated temp — Long. | EN 438-2-17 | % | ≤ 0.35 | HGP: ≤ 0.45 |
| Dimensional stability @ elevated temp — Trans. | EN 438-2-17 | % | ≤ 0.55 | HGP: ≤ 0.65 |
| Boiling water resistance | EN 438-2-12 | Rating | 4 (min) | |
| Craze resistance | EN 438-2-23 | Rating | 4 (min) | |
| Impact resistance — Small ball | EN 438-2-20 | N | ≥ 25 | Spec min 20 N |
| Impact resistance — Large ball | EN 438-2-21 | mm (drop height) | 1000 | For indentation ≤ 10 mm |
| Min. bending radius (concave/convex) | — | cm | 20 | |
| Surface defects — Spot | EN 438-2-4 | mm²/m² | ≤ 1 | Compliant |
| Surface defects — Linear | EN 438-2-4 | mm/m² | ≤ 10 | |
| Abrasion resistance (initial point) | EN 438-2-10 | cycles | ≥ 200 | Spec limit 150 |
| Resistance to steam | EN 438-2-14 | Rating | 5 (GP) / 4 (HGP) | |
| Dry heat resistance (160°C) | EN 438-2-16 | Rating | 5 (GP) / 4 (HGP) | |
| Scratch resistance | EN 438-2-25 | N | ≥ 3 | Spec min 2 N |
| Stain resistance — Groups 1 & 2 | EN 438-2-26 | Rating | 5 | |
| Stain resistance — Group 3 | EN 438-2-26 | Rating | 4 | |
| Light fastness under artificial light (grey scale) | EN 438-2-27 | — | 4–5 | |
| Minimum postforming radius* | EN 438-2-31/32 | mm | 7 | For 0.7 mm thickness: ≥ 6 mm |
| Blister resistance* | EN 438-2-32/33 | s | ≥ 15 | Applies to HGP grade only |
| Reaction to fire | EN 13501-1 | Class | Cs1 d0 | FR grades: Bs1 d0 |
| Thermal conductivity | EN 12524 | W/m·K | 0.24 | |
| Food contact suitability | EN 13130-1 | — | Yes | |
| Formaldehyde emission | EN 717-1 / UL 2818 | Class | E1 / 7.3 ppb | |
| VOC emission | ISO 16000-9 | Class | A | |
| Antiviral efficacy (24 h) | ISO 21702 | Reduction | ≥ 95% (up to 99.99%) | Log reduction ≥ 2 after 24 h |
| Antibacterial efficacy (24 h) | JIS 2801 | Reduction | ≥ 95% (up to 99.99%) | Log reduction ≥ 2 after 24 h |
| Fungal resistance | ASTM G-21 | — | No growth after 28 days (0) | |
| Standard dimensions | — | mm | 2440 × 1220 × 0.8 | Unless specified otherwise |
* Values are typical for general guidance and may vary by supplier and décor/texture. Always validate against the supplier’s final datasheet for each supply.
Installation & Bonding
- Substrates: Flat, dry MDF or particleboard (moisture 6–10%).
- Adhesives: Contact, PUR/PU, or industrial PVAc as per supplier guidance.
- Hot/Cold pressing depending on adhesive type (recommended temperature/pressure/time).
- Edges: Matching ABS/PVC tape or trimmed HPL with smooth finishing.
- Align woodgrain direction consistently during cutting and installation.
Care & Cleaning
- Clean with a damp cotton cloth and mild detergent, then dry.
- Avoid abrasives/steel wool and strong solvents.
- Keep surfaces away from direct heat; use heat pads/trivets.
- Use a cutting board; do not cut directly on the surface.
Applications
Doors & Frames
Prefer 0.6–0.8 mm for higher durability and better impact resistance.
Fronts & Cabinets
0.6 mm is a balanced choice for kitchen and wardrobe fronts.
Wall Cladding
0.4–0.6 mm for vertical and decorative applications.
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